Tsarin Samar da Faucet

Tsarin simintin famfo

1. Menene simintin
“Yawancin lokaci yana nufin hanyar yin samfura tare da narkakkar kayan gami, allura ruwa gami a cikin wani shiri da aka riga aka shirya, ƙyale shi ya kwantar da ƙarfi, don samun fanko ko sashi tare da siffa da nauyin da ake buƙata.
2. Ƙarfe gyare-gyare
Ana kuma kiran simintin gyare-gyaren ƙarfe mai ƙarfi. Hanya ce ta simintin simintin gyare-gyaren da ake zuba ƙarfe mai ruwa a cikin simintin ƙarfe don samun simintin gyare-gyare. An yi samfurin da ƙarfe kuma ana iya amfani dashi akai-akai (daruruwan zuwa dubbai sau). Simintin gyare-gyaren da za a iya samarwa ta hanyar simintin gyare-gyaren ƙarfe a halin yanzu suna da wasu ƙuntatawa dangane da nauyi da siffar. Misali, Karfe na ƙarfe na iya zama simintin gyare-gyare tare da sassauƙan siffofi; nauyin simintin gyare-gyare ba zai iya girma da yawa ba; kaurin bango kuma yana da iyaka, kuma kaurin bangon simintin gyaran ya fi karami. Ba za a iya yin kauri ba.
3, yashi simintin gyare-gyare
Yin simintin yashi tsarin yin simintin al'ada ne wanda ke amfani da yashi a matsayin babban kayan ƙirar ƙira don yin gyare-gyare. Domin kayan gyare-gyaren da ake amfani da su wajen yin yashi suna da arha kuma suna da sauƙin samu, da kyawon tsayuwa suna da sauƙin kera, za su iya daidaitawa zuwa samarwa guda ɗaya, samar da tsari da yawan yawan simintin gyare-gyare. Na dogon lokaci, ya kasance ainihin tsari a cikin samar da simintin gyaran kafa.

4, simintin nauyi
yana nufin tsarin allura narkakkar karfe (karfe rigar karfe) a cikin wani mold karkashin aikin da ƙasa ta nauyi, kuma aka sani da simintin ƙarfe. Fasaha ce ta zamani don yin gyare-gyaren simintin gyare-gyare tare da ƙarfe mai jure zafi.
5. Casting na jan karfe gami
Danyen kayan da ake amfani da su don samfuran famfo an jefar da gawa na jan ƙarfe, wanda ke da kyawawan kaddarorin siminti, inji Properties, juriya juriya, kuma simintin yana da tsari mai kyau da ƙaƙƙarfan tsari. ZCuZn40P62 (ZHPb59-1) an zaɓa don maki alloy bisa ga GB/T 1176-1987 simintin gyare-gyaren yanayin fasaha na jan ƙarfe. Abun jan karfe shine (58.0~ 63.0)%, wanda shine mafi kyawun kayan aikin simintin famfo.
6. Takaitaccen bayanin tsarin simintin famfo
Na farko, a kan akwatin zafi na atomatik mai harbi, ana samar da ginshiƙi mai yashi don amfani, sannan aka narkar da gawar tagulla (smelting kayan aiki juriya makera). Lokacin da gawa na jan karfe ya kai wani yanayin narkakkar, Ana yin nazarin sinadarai sannan a zana tubalin gwajin gawa na jan karfe a aika zuwa dakin gwaje-gwaje don tantance sinadarai Bayan bincike ko duban dan tayi., an tabbatar da cewa sinadaran da ke tattare da sinadarin jan karfe ya hadu da bukatu, sannan ta zuba (the pouring equipment is a metal gravity casting machine). After cooling and solidification, the mold is opened and unloaded to clean the pouring riser, and after the copper water in the resistance furnace is completely poured , Self-inspect the cooled casting blanks and send them to the sand shaker drum for cleaning. The next step is the heat treatment (stress removal annealing) of the cast blank to eliminate the internal stress generated by the casting. Put the blank into the shot blasting machine for finishing to achieve a more ideal casting blank, and ensure that the inner cavity is free of molding sand, metal chips or other impurities. Sannan, the casting blank is fully enclosed, and the air is tested in the water to test the sealing of the shell and the sealing of the partition. Daga karshe, an rarraba shi cikin ajiya bayan ingantaccen dubawa, nazari da dubawa.

Na uku, tsarin aikin injin famfo
1. Menene machining
yawanci yana nufin yin amfani da kayan aikin yankan ƙarfe kamar juyawa, niƙa, hakowa, shiryawa, niƙa, m da sauran inji kayan aikin yi daban-daban yankan matakai a kan workpiece, domin workpiece iya cimma daidai girman girman da ake bukata, siffar da matsayi daidai da kuma saduwa da bukatun zane.
2, latsa
yana nufin kayan aikin injin wanda babban motsinsa shine jujjuyawar kayan aikin, kuma motsi na kayan aiki na juyawa shine motsin ciyarwa don aiwatar da yanayin juyawa. Bisa ga manufar, An kasu kashi: lathe kayan aiki, a kwance lathe, Farashin CNC, da dai sauransu.
3, injin niƙa
yana nufin kayan aikin injin wanda galibi ke amfani da abin yankan niƙa don na'ura saman sassa daban-daban akan kayan aiki. Yawancin lokaci juyawa na mai yankan niƙa shine babban motsi, da motsi na workpiece (kuma) mai yankan niƙa shine motsin ciyarwa.
4. Injin hakowa
yana nufin kayan aikin injin wanda galibi ke amfani da rawar soja don yin ramuka a cikin kayan aiki. Yawancin lokaci jujjuyawar ƙwanƙwasa shine babban motsi, kuma motsi na axial na rawar rawar jiki shine motsin ciyarwa.
5. Taƙaitaccen bayanin aikin inji na famfo
Domin saduwa da haɗuwa akai-akai da rarrabuwa da maimaita sarrafa faucets, dole ne a kera kayan aikin taimako da kayan aikin yankan don shirya don buƙatun sarrafawa daban-daban. Da farko zaži kayan aiki mai daidaitawa da kayan aikin don daidaita mold da sarrafa gwaji. Bayan an wuce yanki na farko dubawa, ana gudanar da aikin samar da yawa a hukumance. Yayin aiwatarwa, ma'aikacin yana gudanar da binciken kansa, masu dubawa suna gudanar da bincike, kuma ya kammala dubawa bayan kammalawa, kafin samfurori masu dacewa su iya gudana zuwa tsari na gaba. Yi gwajin gwajin matsa lamba. Akan injin gwajin matsa lamba, ana amfani da karfin iska na 0.6Mpa akan harsashi da aka rufe, kuma harsashin famfo yana nutsewa cikin ruwa don lura da ko aikin hatimi na kowane ɓangaren haɗin gwiwa da rami na harsashi ya cika buƙatu.. Duk samfuran da suka cancanta suna yin maganin sakin gubar don kawar da abubuwan da aka gano gubar a cikin ingancin saman rami na ciki don sanya samfuran faucet su fi dacewa da buƙatun alamun kare muhalli tare da ƙarancin guba da ƙarancin cutarwa..
Na hudu, da polishing tsari na famfo
1. Menene gogewa
Polishing yana nufin tsarin sarrafa saman famfo ta hanyar jujjuyawar sauri na wasu kawunan niƙa ko lilin. (zane) ƙafafun na polishing inji.
2, abrasive bel polishing grinder
yana nufin injin niƙa da ke amfani da bel mai sauri don niƙa.
3, surface grinder
Yana nufin wani grinder yafi amfani ga nika saman wani workpiece.
4. Injin goge baki
yana nufin kayan aikin injin da ke amfani da jujjuyawar sauri na lilin (zane) dabaran niƙa saman kayan aikin don sanya shi santsi da haske, kuma don ƙara haske da ƙare samfurin.
5. Taƙaitaccen bayanin aikin goge goge na famfo
Da farko shirya kayan aikin goge baki, abrasives da abrasive belts, kuma kuyi aiki mai kyau na daidaita injin. Aiwatar da aikin injin niƙa mai ƙazanta (A'a. 60 ko A'a. 80) abrasive bel, cire m surface da ramukan a saman, sannan kayi amfani da (A'a. 180 ko 240) abrasive bel don tsaka-tsakin niƙa, nika saman da datsa kwane-kwane; gaba The abrasive bel (A'a. 320 ko A'a. 400) an nisa sau uku don sanya saman ya kasance yana da kyakkyawan bayyanar, layuka masu tsabta da kuma daidaitaccen tsari. Nan da nan bayan No. 600 abrasive bel, an gama shi don sanya saman ya kai ga kwane-kwane mai kyau, kuma an siffata shi ta zama mahalli na zahiri. Babu bayyanannen blisters da lahani a saman. Daga karshe, 800 ana sarrafa yashi don sanya saman ya zama santsi da tsabta. Ko gogewa don sanya saman ya zama santsi da haske, kuma layin sun fi santsi da santsi. A lokacin kowane tsari, ingantattun inspector zai gudanar da binciken labarin farko, za a duba tsarin, kuma za a canja wurin odar bayan kammala dubawa da karɓa, da tsauraran kulawa don tabbatar da inganci.
5. Electroplating masu alaƙa da waje
1. Menene electroplating
yana nufin tsarin da cations na ƙarfe a cikin bayani na plating an rage su zuwa abubuwa masu sauƙi na ƙarfe a ƙarƙashin aikin wutar lantarki a cikin tsarin electrolysis kuma an ajiye su a saman sassan cathode plating..
2. Takaitaccen bayanin tsarin lantarki na famfo
Na farko shi ne ultrasonic dewaxing, da kuma cathode electrolysis na man fetur. Electrolytic degreasing, kunnawa, m, bayan farfadowa, neutralization, yanayin yanayin, presoaking, hankali, hanzari, tabbatacce electrolysis, korau electrolysis, wanke ruwa, neutralization, jan karfe acid, kunnawa, tsaftacewa, nickel plating, sake yin amfani da su, Tsaftacewa, chrome plating, da dai sauransu. Tushen jan ƙarfe na iya sa Layer ɗin lantarki ya sami ƙarin tsari mai yawa, ƙananan lahani da ƙananan ramuka a saman faucet za a iya rufe su, kuma ana iya samun sakamako mai gamsarwa. Tasirin nickel plating yana inganta juriya na lalata saman faucet kuma ana iya goge shi sosai.. Chrome plating yana hana lalata kuma yana kiyaye haske, yana inganta taurin saman kuma yana inganta juriya. Ana yin hukunci da ingancin jiyya ta saman electroplating ta gwajin fesa gishirin acetic acid na awa 24 (na'urar gwajin gwajin gwajin gishiri ne) kuma za a iya amfani da ma'aunin kauri don gano kauri na nau'ikan kayan ƙarfe daban-daban. Gabaɗaya magana, kauri daga cikin rufi ne har zuwa misali, kuma gwajin fesa gishiri na iya wucewa. Fitowar ingancin lantarki dole ne a bincika shi ta hanyar ingantaccen dubawa kuma a yi rikodin shi.

Shida, taron faucet
1. Menene taro
Haɗin kai shine tsarin haɗa sassan faucet ɗin da aka sarrafa a cikin wani tsari da fasaha don samar da cikakken saitin samfuran famfo., kuma don dogaro da fahimtar ayyukan ƙirar samfuri.

2. Muhimmancin taro
Saitin famfo sau da yawa yana ƙunshi sassa da yawa. Taron yana cikin mataki na ƙarshe da ake buƙata don kera samfurin. Ingancin samfurin (daga ƙirar samfurin, sassa masana'antu zuwa samfurin taro) a ƙarshe an tabbatar da kuma bincika ta hanyar taro. Saboda haka, taro shine maɓalli mai mahimmanci don ƙayyade ingancin samfur. Ƙirƙirar tsarin taro mai ma'ana da ɗaukar ingantacciyar hanyar haɗuwa wacce ke ba da tabbacin daidaiton taro yana da mahimmanci don tabbatar da ƙara haɓaka ingancin samfur..

3. Taƙaitaccen bayanin tsarin haɗa famfo
Na farko, ba da kayan aikin taro da sassa daban-daban, kuma fara yin haɗin gwiwa, gami da haɗin da za a iya cirewa kamar su bawul, raga nozzles, da dai sauransu., da kuma hanyoyin da ba za a iya rabuwa da su ba kamar haɗin gwiwa da ƙafar shigar ruwa. Shigar da bawul core (ain core) sannan ka matsa fil ɗin gland tare da maƙarƙashiya mai ƙarfi ko kulle tsakiyar yumbu tare da maƙarƙashiyar ƙarfin hannun hannu.. Shigar da ƙafar shigar ruwa ko matakin ruwa kuma kulle kwaya hexagon tare da maƙarƙashiyar hexagon 10mm (an riga an shigar da ƙafar shigar ruwa da matakin ruwa tare da rufewa “O” zobe). Fautin wanka yana sanye da maɓalli mai rarraba ruwa. Mataki na gaba shine gwada ruwan. Na farko, matsa famfo a kan benci na gwaji gwargwadon yanayin amfani, bude bawuloli masu shiga hagu da dama, bude bawul core, kurkura faucet a gaba, sannan a rufe bakin bawul don shigar da bututun bututun roba da kuma bututun iska , Kuma a yi amfani da maƙarƙashiya da sauran kayan aikin da za a ɗaure shi da sauƙi, babu ruwan zare, kar a yi amfani da karfi da yawa don kullewa, don kada a lalata sassan. Mataki na gaba shine a yi gwajin matsa lamba don bincika cewa babu yabo akan kowane saman hatimi. Ana canza samfurin da ya dace zuwa layin taro don shigar da matsi, makama, da alamun ruwan sanyi da zafi. Daga karshe, shigar da kayan haɗi kuma shafa marufi da tattarawa. A lokacin wannan tsari, ingancin dubawa yana gudanar da aikin dubawa, ma'aikacin duba kansa, da samfurin dubawa na gama kayayyakin.

Bakwai, duban ma'aikata na famfo (mutum yana da alhakin)
Bayan kammala famfo kayayyakin an saka a cikin sito, da ƙãre samfurin duba zai gudanar da samfurin dubawa. Abubuwan dubawa sun haɗa da: simintin gyaran fuska, threaded surface, ingancin bayyanar, taro, yin alama, bawul core sealing gwajin, Gwajin aikin rufe famfo da sauran abubuwa. Aiwatar da tsarin samfurin da ƙa'idar hukunci. Duba ingancin samfurin famfo na ƙarshe.