He Xiang Wang Fushun: 卫浴工厂智能化, 数字化转型正是时候

原创厨卫行业主流媒体厨卫资讯

七月的下午 28, 主题为 “遇见5G, 智能制造”, “2021 China ceramic and sanitary digital manufacturing forum” was held in Guangzhou Ceramic Industry Exhibition. It was co-sponsored by China Ceramic Industry Association, 厨房 & 浴室信息, Ceramic Information, 淘微网, 广东新联展览服务公司, and co-sponsored by China Industrial Cooperation Association Home Decoration Branch. Wang Fushun, Chief Engineer of Tangshan He Xiang Intelligent Technology Co., 有限公司. delivered a keynote speech on “智能数字化卫浴工厂R&四、应用” 在论坛上.

我国卫浴厂设备发展不断进步. Sanitary ware factories are tending to be automated and intelligent, and individual factories have achieved less humanization and will even realize unmanned production in the future. The digitalization and transparency of production, 设备, energy consumption and efficiency of sanitary ware factories is the general trend. 作为中国高端卫浴装备的引领者, 禾翔高压注浆设备市场占有率已达 80%, 为中国卫浴工厂智能化发展做出重要贡献, 数字化, 节能环保.

针对卫浴工厂智能化、数字化的发展趋势, 王福顺认为，要实现这一目标, “人类”, “机器”, “材料”, ” 法律”, “link” 五要素必须向精益化、智能化方向发展. According to his years of experience in the analysis, he believes that to achieve this goal, the main equipment of sanitary production must be innovative in structure and process development, 尤其是卫生陶瓷成型, 维修, 处理, spraying links.

The intelligence and digitalization of sanitary equipment must be efficient and easy to use as a prerequisite. 王福顺以高压成型机和机器人施釉为例分享. 在先进的高压成型机方面, 何翔的整体设计思路是利用阀岛, 连接大量气管，由总线自动控制. The power and control lines are controlled separately. This design idea helps to reduce mutual interference, 提高卫浴设备的使用率，降低设备的故障率. 禾翔智能高压成型机还实现了智能检测. Once any problem occurs during the operation of the equipment, 自动反馈给系统，实现智能监控.

合翔的机器人施釉设备也走在行业前列, supporting the mixing of multiple species on the blank. It has a split-seat spraying time of 180 秒. The handling robot has a handling cycle of 45 混合处理模式条件下的秒数. 此已广泛应用于卫浴企业卫生陶瓷的自动化生产.

创造智能化, 数字化卫浴工厂, 离不开数字, 透明的信息系统. According to Wang Fushun, 何翔创建的信息系统主要包括数据采集系统, 设备管理系统, 模具管理系统, 质量管理体系, 电子作业指导书, and electronic Kanban system.

1

数据采集​​系统

系统包含三大数据: 第一的, 基本数据. 其次是产品数据. 三是扩展数据. The basic data needs to collect a large number of equipment status, 流程节点, 动作节点, 输入系统的型号信息和其他关键数据. 产品数据根据部分功能使用，带有条码电子指令. 主要用于产品全生命周期的追溯. 产品中心是实时采集、实时监控的数据, 并与公共系统的数据进行对比. 扩展数据主要用于能源消耗统计, 成本会计, 质量改进, 流程改进等功能提供数据支持.

2

设备管理系统

该系统包含维护和设备警告. 禾翔自主研发的设备维护系统的主要特点是设备台账录入系统后自动生成维护管理计划. 设备报警包括设备警告和产品相关警告, 而设备的自动报警主要是根据实时采集的数据.

3

模具管理系统

模具管理有手动管理和在线管理. 人工管理方式是将模具的基本性能数据和每次维护后的性能数据进行对比录入. 当模具性能数据低于预设性能数据时, 预警或提醒下线维护. 在线管理方式是比较录入模具基本性能数据，实时采集模具性能数据. 当模具性能曲线低于预设性能曲线时, 预警或提醒下线维护.

4

质量管理体系

质量管理体系包括质量统计, 质量追溯和质量分析. 该系统可协助卫浴企业管理者显着提高产品质量.

5

电子化操作说明

This is the operation instruction. It can be displayed in a variety of ways to be able to, such as through the PDA, cell phone terminal, touch screen computer. 而对于手机终端, bathroom business managers wherever they go, 他们可以随时随地查询.

6

电子标牌系统

电子看板系统可实时呈现产品良率, 质量和订单执行, which can be displayed in all corners of the workshop. 手机和平板电脑, 数据终端可随时查询. 新建工厂或旧工厂改造时均可实施该系统. Intelligence is achieved through major equipment and major production workshops. 该系统可以连接各个车间的智能系统，实现整体智能化.

 

作为高端卫浴装备的引领者, 禾翔的创新发展加速了卫浴行业走向智能化、数字化的发展进程. 2021 中国陶瓷卫浴数字化制造论坛决定授予何翔荣誉 “Intelligent Manufacturing Equipment Benchmark Enterprise in the Ceramic and Sanitary Industry” in recognition of He Xiang’s healthy development and outstanding contribution to the sanitary industry.